What is the Definition and Advantages of Electric Screw Air Compressor?

Dec 20, 2024

Definition of Electric Screw Air Compressor:

An electric screw air compressor is a type of air compression equipment powered by an electric motor. It utilizes a screw compression unit (main engine), where a pair of precision-engineered male and female screw rotors rotate and mesh with each other to suck in, compress, and discharge air, thereby supplying a stable flow of compressed air.

Advantages of Electric Screw Air Compressor:

(1)Stable Operation and High Reliability

The screw compression unit is precisely designed with fewer components and less mechanical friction, resulting in lower failure rates.

(2)High Efficiency and Energy Saving

Many models feature Variable Speed Drive (VSD) technology to automatically adjust output based on air demand, minimizing energy waste.

(3)Large and Stable Air Output

Screw compression technology delivers a large air flow with stable pressure, eliminating the pulsating airflow issue found in piston compressors.

(4)Easy Maintenance and Low Cost

Simple structure and design make it easy to maintain, with long service intervals and extended component life.

(5)Low Noise and Low Vibration

As the screw components operate without direct contact, there is minimal mechanical friction, resulting in low noise and vibration.

Screw Air Compressor

What Industries are 30bar Screw Air Compressors Mainly Used in?

Screw air compressor (30 bar), which means a screw-type air compressor with an output pressure of 30 bar, is a high-pressure air compressor mainly used in industries that require high-pressure compressed air. Here are some common industries and applications:

(1)PET Bottle Blowing Industry

In the production of plastic bottles (such as PET bottles), especially in the blow molding process, high-pressure air (typically between 25-40 bar) is required to blow the preform into shape.

(2)Mining Industry

In mining or tunnel construction, high-pressure air is used to drive pneumatic tools, rock drills, or pneumatic hammers that break rocks or drill holes.

(3)Marine Engineering

Used in ship main engine starting and high-pressure air supply. Large ships often rely on high-pressure compressed air to start diesel engines.

(4)Steel and Metal Processing Industry

High-pressure air is used to drive high-pressure pneumatic tools, such as sandblasting equipment or cleaning machines.

Will a 30bar Screw Industrial Air Compressor Produce Better Air Quality?

Yes.

(1)Better oil and gas separation at high pressure

High-pressure compressed air, such as 30 bar, can more effectively separate oil and impurities through oil and gas separators. The higher the pressure, the better the separation effect.

With high-efficiency oil and gas separators and air filtration systems, it is possible to effectively reduce oil content and particulate impurities in the compressed air, providing clean compressed air.

(2)Suitable for industries with strict air quality requirements

A 30 bar compressor can provide oil-free compressed air, which meets these industry standards by effectively filtering and separating impurities at high pressure.

(3)Flexibility of air treatment systems

At 30 bar high pressure, the compressed air can typically be treated by these systems to remove moisture, oil, and fine particles, meeting high air quality standards.

(4)Reduced water content in air

High-pressure air helps to better compress and expel moisture, making the output air drier.

Dry compressed air is particularly important for certain applications such as pneumatic tools and spraying equipment, as excessive moisture can affect equipment performance and product quality.

While a 30 bar screw air compressor can provide more stable and high-quality compressed air, the improvement in air quality also depends on the design of the compressor, the combination of after-treatment equipment, and specific applications. Properly configuring an air treatment system can significantly improve the quality of compressed air, meeting stringent industry requirements.