Safety and Maintenance Guidelines for Compressors

Okt 31, 2024

Q: Key safety warnings and maintenance tips?
A: When maintaining compressors, such as Natural gas compress

or:

Safety Warnings:
Stop compressor before maintenance, including fueling.
Disassemble pressure components after machine stops and pressure is released.
No open flames near machine or pressure vessel.
Cover parts to prevent dust, use clean materials to keep parts clean.
Protect electrical/mechanical parts, air filters from water damage.
Avoid flammable solvents to prevent toxic gases.
Remove tools/parts/rags after repairs.
Provide stable support when repairing moving parts.
Use original Yilifang parts.
Document maintenance/repairs for safety hazard identification.

Routine Maintenance:
Every 10 hours: Check/clean oil level, air filter; drain water from oil-gas separator.
First 50 hours: Check/clean air filter; replace oil filter; check control system.
Every 100 hours: Clean air filter.
Every 500 hours: Replace lubricants, air filter core, oil filter; check safety valve, bolts, motor bearings, terminals; verify tightness.

Lubricant Precautions:
Replace oil after first 500 hours, then every 2000 hours for non-continuous use.
Avoid exceeding oil life to prevent quality degradation and bearing damage.
Clean system every two years by replacing oil, running compressor, and changing oil again.

Adhering to these guidelines ensures safe, efficient compressors such as oil-free compressor operation, prevents accidents, and extends equipment lifespan.